Unit name: (MPP/PE) pipe production unit
Model: PE-250
Polyethylene pipe unit specifications and technical specifications:
Product specifications: Outer diameter φ110-160-200
Inner diameter specification: φ100-150-175-200SN24-SN32-SN40 provided by customer
1)Resin used: polyethylene ppk8003 PE80.PE100
2)Extrusion volume:
3)Extruder model Extrusion material Extrusion capacity Remarks
4)GSJ75×38 PE80, PE100 450-600KG/H efficient host
5)SJ55×33 PE80, PE100 80KG/H inner and outer coating
6)*The extrusion amount may vary depending on the processing materials and operating conditions.
7)Production line speed: 0.3—5.5m/min
8)Center height of extruder: 1000mm
Extruder model |
Raw material |
capacity |
Remark |
GSJ75×38 |
PE80,PE100 |
450-600KG/H |
High efficency extruder |
SJ55×33 |
PE80,PE100 |
80KG/H |
Inner and outer layer co extrusion |
NO. |
Description |
Quantity |
1 |
Automatic feeding system with hopper dryer |
1 set |
2 |
GSJ 75 / 38 single screw extruder |
1 set |
3 |
GSJ 55 / 33 single screw extruder |
1 set |
4 |
SJ25/25 color marking machine |
1 set |
5 |
Mold (including heating ring, fixed diameter sleeve) |
1 set |
6 |
Vacuum box (9 m) |
1 set |
7 |
Spray box (8m) |
2sets |
8 |
Tractor (four paws) |
1 set |
9 |
No dust cutting machine |
1 set |
10 |
AutoStacker |
1 set |
11 |
SIEMENS PLC Control system |
1 set |
φ90 (1.6MPA) specification output is not less than 420kg/h;
φ110 (1.6MPA) specification output is not less than 460kg/h.
φ160 (1.0MPA) specification output is not less than 550kg/h. PP material output is less than 10%
75-250mm MPP Power Electric Pipe Production Line---SJ75/38 High efficiency single screw extruder.
Due to the optimized screw and new slotted sleeve design, the extruder has the following advantages: high plasticization rate, uniform melt, and continuous and stable production. High-performance gearbox reducer with large torque, long life and low noise. The driving motor is an AC motor.
1) Model TS75×38
2) Screw (Zhoushan Huafu)
Diameter 75mm
Aspect ratio 38:1
Material 38CrMoAlA
motor
Mode AC motor
Power 160KW
Motor controller AC frequency conversion (Schneider)
PLC programmable computer control system
The control adopts human-machine interface computer control, large-screen color LCD screen 10.4” 640×480 resolution, operating parameters can be freely defined and displayed on all monitor screens, such as speed, temperature optimization settings, which can be stored once created , and also has the following important alarm and stop functions (1) After the main motor rotates, the maximum torque is allowed to be 105% for 3 minutes, the alarm is displayed, and then stops. The entire system adopts a distributed network structure, which not only has speed synchronization control function, but also has intelligent management Function.
MPP Pipe Production Line---SJ55/33 co extrusion machine
Composite machine head with replaceable core mold (the oil temperature of the mold core is controlled, the inner wall of the pipe is super cooled by vacuum suction, and the sizing sleeve adopts the internal water ring high-speed cooling method)
Φ75~Φ250 one set of mold body, with reversible mold trolley;
Method Spiral replaceable die, mandrel
16 heating control zones, ceramic or mica heating rings
Power Max 80KW
Replaceable sizing sleeve, replaceable die, replaceable mandrel, pressure level can be selected according to customer needs
MPP Pipe Production Line---Vacuum sizing box (9 meters)
The main function of the vacuum sizing table is to sizing and cool pipes. A filter system and a bypass circulation path are installed on the water circulation path. It also has automatic monitoring of water level and water temperature. The sizing plate is installed on the vacuum sizing table. .
Vacuum pump 4KW 1 set 5.5KW 1 set
Water pump 5.5kW, 1 set, 7.5KW, 1 set
Box material stainless steel
MPP Pipe Production Line---Spray box specifications (8 meters) 2sets
Water pumpe 5.5kw
MPP Pipe Production Line---Crawler tractor
The traction device is designed to pull pipes in a continuous and stable state. Its outstanding features are compact structure, maintenance-free structure and absolute stability in operation.
Traction method: four crawler belt clamping
Clamping form Pneumatic clamping
MPP Pipe Production Line---Chipless cutting
An adjustable length measuring device is used, including an incremental encoder and a measuring wheel, installed on the tractor, so that length cutting can be accurately measured.
Rotary hydraulic chipless cutting
Pneumatic clamping system
Pneumatic worktable displacement
Cutting outer diameter up to 250mm
Cutting accuracy ≤5mm
Large plate revolution motor 1.5 KW
Hydraulic feed motor 0.75 KW
MPP Pipe Production Line---Pipe stacking rack
Method pneumatic turning and blanking
Stacking length 7 meters
MPP Pipe Production Line---Gravimetric weight meter control
MPP Pipe Production Line more detial photos for auxiliary parts motor, inverter, contactor, vacuum pumps, water pumps, tractor V type block which make pipe round shape, and cutter details.
Comrise machine are a new generation father-son plastic extrusion machine manufacture. Father was the first group of technicians to enter the plastic extrusion industry. Comrise has more than 30 years of experience in the industry, committed to providing quality, custom-made products at competitive prices, we have experienced technical team,after sale service team, ensuring our clients are satisfied with their purchases long. Our main scope business for HDPE gas and water pipe machines, large diameter spiral winding machines, plastic sheet and board machines and recycling solutions.
Q1: Are you manufacture or trading company ?
A1:We are manufacture of machine
Q1:Question: What advantages of your machine?
A1:Quality 100% assured, famous electric brand, 24h time techincal support, Flexible payment term, Local consult office.
Q2: what’s the company paymet term?
A2: 30% deposit T/T,70%balance before shipment, Letter of Credit, west union , instgram , third party.
Q3: how long will it take to delivery after payment?
A3: Normaly 35-50 days manufacture time depend on certain machines.
Q4: Warranty terms of your machine?
A4: 12 months, starting from the machine receipt in customer's warehouse Free-of-charge of spare parts during warranty period.
Q5: What after sale service will offer ?
A5: Pre-sale communication → Design proposal, signature confirmation→ Customized production→ Test machine before shipment →Package & delivery→ Engineer installation→Training operator → Technical support